How to ensure that when the bimetallic strip undergoes a slight deformation, it can be efficiently and stably converted into the opening and closing action of the contact mechanism?- Ningbo Junwill Electric Co., Ltd

How to ensure that when the bimetallic strip undergoes a slight deformation, it can be efficiently and stably converted into the opening and closing action of the contact mechanism?

Author: admin / 2024-08-17

Bimetallic strips, this seemingly simple combination of materials, actually contain the wisdom and ingenuity of science and technology. It is composed of two metal layers with different thermal expansion coefficients. When the temperature changes, the bimetallic strip will bend and deform due to the different degrees of thermal expansion and contraction of the two layers of metal. It is this subtle physical phenomenon that has become the key to the temperature control of the adjustable thermostat.

In order to ensure that the bimetallic strip can be efficiently and stably converted into the opening and closing action of the contact mechanism when it is slightly deformed, the R&D team conducted in-depth exploration and optimization on material selection and heat treatment process. They carefully selected metal materials with excellent thermal sensitivity and stability, and further enhanced the deformation response speed and stability of the bimetallic strip through advanced heat treatment technology.

Between the bimetallic strip and the contact mechanism, a precisely designed lever system plays a vital role. This system not only needs to consider the precise application of mechanical principles, but also the compactness and durability of the structure. Through multiple simulation experiments and optimized design, the R&D team finally developed a set of efficient and stable lever transmission mechanism.

The mechanism cleverly utilizes the force generated by the deformation of the bimetallic strip, amplifies it through the lever principle, and accurately transmits it to the contact mechanism. When the bimetallic strip bends due to temperature changes, the lever mechanism will respond quickly, pushing the contact to close or open, thereby achieving precise control of the current on and off of the electric heating element. In this process, every detail has been carefully calculated and debugged to ensure the accuracy and stability of the transmission.

In addition to the innovative design of the mechanical structure, the adjustable thermostat also incorporates advanced intelligent control algorithms. The temperature sensor monitors the working temperature of the electric heating appliance in real time and transmits the data to the control chip for processing. The control chip intelligently adjusts the on and off time ratio of the electric heating element according to the preset temperature range and fluctuation amplitude requirements to form a closed-loop control system.

This system not only improves the accuracy and stability of temperature control, but also has self-correction and compensation functions. When external factors (such as voltage fluctuations and load changes) cause temperature fluctuations, the system can quickly identify and take corresponding adjustment measures to ensure that the electric heating appliance always operates within the set temperature range.

While pursuing high efficiency and precision, the adjustable thermostat also fully considers the needs of safety and environmental protection. It is made of materials and processes that meet international safety standards and has passed a number of strict safety certifications. At the same time, it focuses on energy conservation, emission reduction and environmental protection during the design and production process, and is committed to providing users with greener and healthier home appliances.

products